In-House Solution
| No. | Name | Type | Out Source / In-House manf. | Description |
|---|---|---|---|---|
| 1 | Aluminum Bare Foil | Basic Row Material | In-House | Manufacturing Capacity of 1500 MT Foil & Coil Per month |
| 2 | Aluminium Foil Lamination ( For Strip Foil / Poly Lainated Pharma Foil ) | Three Layer Poly ( Basic Raw Mater ) | In-House | We have two Extruders and we manufacture 600 MT Poly Per month |
| Foil Poly Lamination Facility | In-House | We have Lamination Machine & we do Lamination at our factory | ||
| 3 | Aluminium Blister Foil | HSL Coating ( Vmch Coating ) | In-House | We have HSL Facility and we can do upto 8 GSM coating in single pass. Our standard GSM coating is 4-6 and we also give 6-8 gsm coating. |
| 4 | Slitting, Rewinding, Doctoring | Basic Process | In-House | |
| 5 | Aluminium Foil Printing | Printing | In-House | We have 4 Roto-Gravuour Printers. with the help of them we can do printing up to 8 colours job. |
Aluminum Foil Rolling
Automatic gauge control systems in rolling process for Accurate Thickness of foil
HSL Coating
Bilster Foil
Poly Manufacturing & Lamination
Pharma Foil
Slitting
Rotogravure Printing
( Up to 8 Colours & Doctoring )
Packaging
Seaworthy Export Packing
Infrastructure
With two continuous strip, two cold rolling mills, two intermediate mills and three foil finishing mills, the company is capable of manufacturing 15,000 tpa of superior quality aluminium strips and foils in a wide range of thickness from 8 mm to 7 microns.
To add further value, the company also own a Pharma Foil Printing Plant and Flexible Packing Division where the manufacturing of Co-extruded Polymers ( Special Pharma and Food grade Poly ), Pharma Foil Coating ( Blister - Upto 8 GSM ) and Laminated ( ORS Pouches, and all FMCG packaging ) and aluminium foil based flexible packaging is carried out.
Process Chart of Aluminum Bare Foil Manufacturing
Our process strength ranges from continuous strip casting and rolling to converting of aluminium foils making the company self-reliant in itself. This being one it also enables us to cater to a wide spectrum of aluminium flat rolled products.
1
Aluminum Ingot
2
Melting
3
Casting and Rolling
4
Cold Rolling
5
Intermediate Annealing
6
Foil Rolling
7
Cutting and Coiling
8
Finished Goods Annealing
9
Package
Process Chart of Aluminum foil coating ( Blister ) & Poly Laminated coating ( Pharma ) and Rotogravure printing on aluminum foil:
The flow chart of manufacturing process for Blister Foil and Strip foil is as follows:
Products
Pharmaceutical Blister Foil
the pharmaceutical blister foil is suitable for high speed packing applications. the blister foil is barrier to moisture & gases and it is used for hygienic packing of tables,pills,capsules and medical devices.this ennsures that pharmaceutical products get sufficient protection from external influences.
| No. | Parameter | Units | Foil+HSL Coating | Foil+HSL Coating |
|---|---|---|---|---|
| 1 | Temper | - | Hard (H18) | Hard (H18) |
| 2 | Alloy | - | AA 8011 | AA 8011 |
| 3 | Thickness of Aluminum Foil | Microns | 20 ( ± 8% ) | 20 ( ± 8% ) |
| 4 | Aluminum Weight | Gms/SqMtrs | 52.2 ( ± 8% ) | 67.75 ( ± 8% ) |
| 5 | Coating Type | - | Heat Seal Lacquer | Heat Seal Lacquer |
| 6 | Coating Wieght | Gms/SqMtrs | 4 to 6 / 6 to 8 (Single Pass) | 4 to 6 / 6 to 8 (Single Pass) |
| 7 | Foil Finish | - | Matt / Bright | Matt / Bright |
| 8 | Pinholes | No. / Meter2 | 05 Max | Nil |
Aluminum Pharma Strip Foil
The Aluminum Pharma Strip soft Foil with different thickness ( 30u/40u ) and LDPE Laminated on one side & other ready to Print.
The strip foil is used to pack pharmaceutical products like tablets, pills, capsules, and powders which are sensitive to moisture, oxygen and light. Aluminium Strip Foils can be available in different sizes and specifications as per the customer's need.
| No. | Parameter | Units | Foil+HSL Coating | Foil+HSL Coating |
|---|---|---|---|---|
| 1 | Temper | - | Soft | Soft |
| 2 | Alloy | - | AA 8011 | AA 8011 |
| 3 | Thickness of Aluminum Foil | Microns | 30(±8%) | 40(±8%) |
| 4 | Aluminum Weight | Gms/SqMtrs | 81.3(±8%) | 108.4(±8%) |
| 5 | Poly Weight | Gms/SqMtrs | 34.5( ± 10% ) | 34.5( ± 10% ) |
| 6 | Total Weight for Plain Foil | Gms/SqMtrs | 115.8( ± 8% ) | 142.9( ± 8% ) |
| 7 | Foil Finish | - | Matt / Bright | Matt / Bright |
| 8 | Pinholes | No. / Meter2 | Nil | Nil |